{"id":4530,"date":"2022-02-21T13:45:20","date_gmt":"2022-02-21T13:45:20","guid":{"rendered":"https:\/\/riverdelta.in\/cl\/?page_id=4530"},"modified":"2022-04-07T08:17:48","modified_gmt":"2022-04-07T08:17:48","slug":"enhancing-the-value-of-ggbs","status":"publish","type":"page","link":"https:\/\/riverdelta.in\/cl\/enhancing-the-value-of-ggbs\/","title":{"rendered":"Enhancing the value of GGBS"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"4530\" class=\"elementor elementor-4530\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-e687ce9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"e687ce9\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-wide\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-df76fa2\" data-id=\"df76fa2\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-834c977 hastble elementor-widget elementor-widget-text-editor\" data-id=\"834c977\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: center;\"><strong>Enhancing the value of GGBS<\/strong><\/p><p><strong>Introduction:<\/strong><\/p><p>We at Clair received a proposal for an installationof a new, Ground Granulated Blast Furnace Slag (GGBS) project with capacity of 2 lakhs per annum GGBS at Visakhapatnam, Andhra Pradesh state, India. This was an opportunity where we had to work with a cement manufacturer.<\/p><p>Here, the working setup is also discussed in detail:<\/p><ul><li>The Wet Granulated Blast Furnace Slag (GBS) is transported to the proposed plant site by 20T capacity tippers and stocked in GBS yard<\/li><li>GBS is fed to slag hopper by JCB loader and transported to drier hopper through belt conveyors. GBS is extracted from hopper at a controlled rate, with weigh feeder and fed to flash drier for drying<\/li><li>Coal is used as fuel in Hot Gas Generator for generation of the hot gas used for slag drying<\/li><li>The dried slag is fed through rotary air lock and belt conveyor to close circuit ball mill with high efficiency separator to produce GGBS @ 4200 cm<sup>2<\/sup>\/gm Blaine<\/li><li>The ground GBS in the mill, is transported to separator for separation of product and coarse GBS. Coarse GBS is recycled back to the mill for further grinding and the product is collected in a bag filter &amp; transported to GGBS storage silos<\/li><li>The GGBS is extracted from silos and transported to packing plant for packing in jumbo bags of 1 or 1.5 t capacity or 50 kg bags as per customer\u2019s requirement. The packed GGBS is stored in plant godown or at port godown<\/li><\/ul><p><strong>Data\/ Table:<\/strong><\/p><p>Table 1: Site Conditions<\/p><table width=\"536\"><tbody><tr><td colspan=\"2\" width=\"163\"><strong>Description<\/strong><\/td><td width=\"370\"><strong>Value<\/strong><\/td><\/tr><tr><td colspan=\"2\" width=\"165\">Altitude above MSL<\/td><td width=\"370\">Less than 1000 Mtrs.<\/td><\/tr><tr><td colspan=\"2\" width=\"165\">Ambient Temperature<\/td><td width=\"370\">40<sup>0<\/sup>C ( Max )<\/td><\/tr><tr><td colspan=\"2\" width=\"165\">Relative Humidity<\/td><td width=\"370\">Approx. 90 to 95% RH<\/td><\/tr><tr><td colspan=\"2\" width=\"165\">Atmosphere<\/td><td width=\"370\">Corrosive Industrial Atmosphere Of GGBS Grinding Plant<\/td><\/tr><\/tbody><\/table><p><strong>Observations:<\/strong><\/p><p>Clair took up the challenge and observed that for the dust emission control;there were two types of sources identified:<\/p><ol><li>Primary Sources included:-<\/li><\/ol><ul><li style=\"list-style-type: none;\"><ul><li>Transportation of Slag from VSP to proposed plant is Primary source of dust generation. However, the input material, GBS having 12% moisture, dust generation may not occur during transportation by tippers<\/li><li>Primary dust source in a grinding unit is GBS mill and Separator. The mill will be provided with bag filter for effective venting of the mill and also for dust content in the exhaust. The separator will be provided with bag filter for effective venting of separator exit gases and also for dust content in the exhaust<\/li><li>Flash Drier is provided with cyclone. Dried GBS will be collected in cyclone and drier exit gases are vented through separator and separator bag filter.<\/li><li>Hence, dust generation may not occur during the manufacturing GGBS<\/li><li>For a Green field project, Dust emission (SPM) from stack shall be &lt; 50 mg\/ Nm<sup>3<\/sup>. (Norms during the installation of this Unit)<\/li><\/ul><\/li><\/ul><ol start=\"2\"><li>Secondary Sources include:-<\/li><\/ol><ul><li style=\"list-style-type: none;\"><ul><li>All other dust sources are considered as secondary since they are not process implied. These dust sources occur wherever relatively dry or dusty material is handled, conveyed, pumped or extracted<\/li><li>Although, these dust emissions do not directly affect the process, it is desirable to keep the plant clean from the dust, which is not only a nuisance for the staff but harmful to the mechanical and electrical installations. As such, for all these places, wherever required high efficiency pulse jet type bag filter is considered<\/li><li>Dust emission from bag filters shall be &lt; 50 mg\/ Nm<sup>3<\/sup><\/li><li>Ground Slag will be transported in packed jumbo bags, dust source may not occur during transportation<\/li><\/ul><\/li><\/ul><p><strong>Picture:<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-c437077 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c437077\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-0fba88d\" data-id=\"0fba88d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-0c30ab8 elementor-widget elementor-widget-image\" data-id=\"0c30ab8\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"768\" height=\"576\" src=\"https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-The-Flash-Dryer-setup-by-Clair-during-erection-at-the-companys-Vizag-Unit-768x576.jpg\" class=\"attachment-medium_large size-medium_large wp-image-4532\" alt=\"\" srcset=\"https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-The-Flash-Dryer-setup-by-Clair-during-erection-at-the-companys-Vizag-Unit-768x576.jpg 768w, https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-The-Flash-Dryer-setup-by-Clair-during-erection-at-the-companys-Vizag-Unit-300x225.jpg 300w, https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-The-Flash-Dryer-setup-by-Clair-during-erection-at-the-companys-Vizag-Unit-1024x768.jpg 1024w, https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-The-Flash-Dryer-setup-by-Clair-during-erection-at-the-companys-Vizag-Unit.jpg 1380w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\"><\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-cb59919\" data-id=\"cb59919\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-76ba3f6 elementor-widget elementor-widget-text-editor\" data-id=\"76ba3f6\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><em>Figure 1: The Flash Dryer setup by Clair during erection at the company\u2019s Vizag Unit.<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-6a821774 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6a821774\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-wide\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-5fa31cc9\" data-id=\"5fa31cc9\" data-element_type=\"column\">\n\t\t\t<div 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transform=\"translate(-418 200.455)\" fill=\"#0085d3\"><\/path><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">+91 - 40 - 2381 3722 \/ 33 \/44<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"mailto:clair@clair.in\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"25.783\" height=\"18.417\" viewBox=\"0 0 25.783 18.417\"><path id=\"Path_75\" data-name=\"Path 75\" d=\"M24.214,4.5H4.569A3.073,3.073,0,0,0,1.5,7.569V19.847a3.073,3.073,0,0,0,3.069,3.069H24.214a3.073,3.073,0,0,0,3.069-3.069V7.569A3.073,3.073,0,0,0,24.214,4.5ZM18.69,12.253l7.058-5.7a1.833,1.833,0,0,1,.307,1.015V19.847a1.837,1.837,0,0,1-.157.739Zm5.524-6.526a1.816,1.816,0,0,1,.506.08L14.391,14.147,4.064,5.808a1.816,1.816,0,0,1,.506-.08ZM2.885,20.586a1.837,1.837,0,0,1-.157-.739V7.569a1.833,1.833,0,0,1,.307-1.015l7.058,5.7Zm1.684,1.1a1.824,1.824,0,0,1-.835-.209l7.314-8.454,2.958,2.388a.613.613,0,0,0,.771,0l2.958-2.388,7.314,8.454a1.824,1.824,0,0,1-.835.209Z\" transform=\"translate(-1.5 -4.5)\" fill=\"#0085d3\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">clair@clair.in<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/www.linkedin.com\/company\/clair-engineers-pvt-ltd\/\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fab fa-linkedin-in\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">linkedin<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-3573200a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"3573200a\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-inner-column elementor-element elementor-element-322c7760\" data-id=\"322c7760\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<div class=\"elementor-element elementor-element-370c450e elementor-widget elementor-widget-text-editor\" data-id=\"370c450e\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Copyright \u00a9 2022 Clair Engineers Pvt Ltd.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Enhancing the value of GGBS Introduction: We at Clair received a proposal for an installationof a new, Ground Granulated Blast Furnace Slag (GGBS) project with capacity of 2 lakhs per annum GGBS at Visakhapatnam, Andhra Pradesh state, India. This was an opportunity where we had to work with a cement manufacturer. Here, the working setup [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_canvas","meta":{"footnotes":""},"class_list":["post-4530","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages\/4530","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/comments?post=4530"}],"version-history":[{"count":22,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages\/4530\/revisions"}],"predecessor-version":[{"id":7145,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages\/4530\/revisions\/7145"}],"wp:attachment":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/media?parent=4530"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}