{"id":4805,"date":"2022-02-23T08:16:45","date_gmt":"2022-02-23T08:16:45","guid":{"rendered":"https:\/\/riverdelta.in\/cl\/?page_id=4805"},"modified":"2022-04-07T07:35:26","modified_gmt":"2022-04-07T07:35:26","slug":"making-a-mark-with-government-project","status":"publish","type":"page","link":"https:\/\/riverdelta.in\/cl\/making-a-mark-with-government-project\/","title":{"rendered":"Making a mark with government project"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"4805\" class=\"elementor elementor-4805\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-e687ce9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"e687ce9\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-wide\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-df76fa2\" data-id=\"df76fa2\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-834c977 hastble elementor-widget elementor-widget-text-editor\" data-id=\"834c977\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: center;\"><strong>Making a mark with government project<\/strong><\/p><p><strong>Introduction:<\/strong><\/p><p>Clair successfully installedPulse Jet Bag Filter based on Optiwave Long bag Technology in 2021. The scenario included replacing the existing Kiln ESPwith a new bag house for government client located in Telangana. The New Kiln Bag house of 7.2 Lakh m<sup>3<\/sup>\/hour gas volumes was commissioned by us on EPC basis (including Civil Works). Amidst peak COVID and monsoons in India, this project was delivered in record 5 months from start to commissioning including erection.<\/p><p>After having a site visit, the following was summarised:-<\/p><p><strong>Existing system:<\/strong><\/p><ul><li>The existing Kiln of 3,000 TPD capacity had two streams of conventional cyclones on preheater, having two separate preheater fans, the delivery ducts of both the preheater fans were combined and the combined duct was routed to Gas Conditioning Tower<\/li><li>In GCT, there are 12 water nozzles to bring down the temperature of preheater outlet gases from 380 &#8211; 430 \u00b0C to 250 -150 \u00b0C as per the requirement. GCT outlet common duct is again divided in two parts &#8211; one duct to VRM (Vertical Roller Mill) and other directly to ESP when VRM is not in operation<\/li><li>When VRM is in operation the PH fan out gas temp of 400-430 \u00b0C is reduced to 220-250 \u00b0C in GCT and then enters into the VRM to dry up wet raw materials<\/li><li>The outlet temp of the VRM is kept 95- 100\u00b0C temp. When VRM is not in operation then the PH fan outlet Temp. comes around 390-430 \u00b0C which is reduced in GCT to about 150 \u00b0C before entering into the ESP under normal Kiln operating temperature<\/li><li>The existing ESP is designed for an outlet emission of &lt;100 mg\/Nm<sup>3<\/sup>. The proposed replacement of existing ESP to bag filter needed to be designed for an outlet emission of \u2264 30 mg\/Nm<sup>3<\/sup><\/li><\/ul><p><strong>Proposed System:<\/strong><\/p><ul><li>Bag filter has been designed for an outlet emission of \u2264 30 mg\/Nm<sup>3<\/sup><\/li><li>Ducting from the Kiln GCT inlet (Pre-heater outlet) for direct operation<\/li><li>Ducting from the Raw Mill vent fan outlet duct for compound operation. Both the ducts merged and joined to the ESP inlet duct at +19mt level<\/li><li>The inlet duct to the Bag filter tapped near the present ESP inlet and joined to the new Bag filter<\/li><li>Outlet duct from the Bag filter to the inlet of bag filter ID fan and Outlet duct from the bag filter ID fan to the existing stack<\/li><li>Collected material from bag filter has been designed to convey the material to the existing conveying system of the VRM circuit<\/li><\/ul><p>Since the commissioning of the bag filter, the system has been running successfully achieving the desired emission levels, lower pressure drop and compressed air consumption. The operating parameters of the bag filter have been provided in the Table 1.<\/p><p><strong>Data\/ Table:<\/strong><\/p><p>Table 1:Technical specifications of OWPC based long bag filter<\/p><table width=\"457\"><tbody><tr><td width=\"268\"><strong>Parameter<\/strong><\/td><td width=\"80\"><strong>Unit<\/strong><\/td><td width=\"109\"><strong>Value<\/strong><\/td><\/tr><tr><td width=\"268\">Gas volume<\/td><td width=\"80\">Am<sup>3<\/sup>\/h<\/td><td width=\"109\">7,20,840<\/td><\/tr><tr><td width=\"268\">Inlet gas temperature<\/td><td width=\"80\"><sup>o <\/sup>C<\/td><td width=\"109\">240<\/td><\/tr><tr><td width=\"268\">Inlet dust load<\/td><td width=\"80\">g\/Nm<sup>3<\/sup><\/td><td width=\"109\">80<\/td><\/tr><tr><td width=\"268\">Outlet dust load<\/td><td width=\"80\">Mg\/Nm<sup>3<\/sup><\/td><td width=\"109\">\u226430<\/td><\/tr><tr><td width=\"268\">Pressure drop across the bag filter<\/td><td width=\"80\">mmWC<\/td><td width=\"109\">\u2264130<\/td><\/tr><tr><td width=\"268\">Air pressure in the header<\/td><td width=\"80\">bar<\/td><td width=\"109\">3.0<\/td><\/tr><\/tbody><\/table><p><strong>Observations:<\/strong><\/p><p><strong>The challenges we faced:-<\/strong><\/p><ul><li>Current ESP designed for &lt;100 mg\/Nm<sup>3<\/sup> emission was reduced<\/li><li>Multiple duct nodes between 2 preheater fans, Kiln GCT, VRM and ESP were optimized<\/li><li>Only 5 days Kiln shutdown amidst monsoon season and Covid-19 restrictions, all activities to be completed during shutdown<\/li><li>Project start to commissioning of Bag House completed in record 5 months on EPC basis, including civil works<\/li><\/ul><p><strong>The Key benefits of post installations:-<\/strong><\/p><ul><li>Particulate matter emission was reduced from &lt;100 mg\/Nm<sup>3<\/sup> to \u226430 mg\/Nm<sup>3<\/sup><\/li><li>Reduced consumption of compressed air<\/li><li>Reduced consumption of power<\/li><li>Only 5 days of Kiln shutdown (hook-up period)<\/li><\/ul><p><strong>Pictures:<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-c437077 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c437077\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-0fba88d\" data-id=\"0fba88d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-0c30ab8 elementor-widget elementor-widget-image\" data-id=\"0c30ab8\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"600\" height=\"500\" src=\"https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-Front-View-of-the-installed-Kiln-Bag-House-alongside-outlet-duct-for-ID-Fan.jpg\" class=\"attachment-medium_large size-medium_large wp-image-4807\" alt=\"\" srcset=\"https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-Front-View-of-the-installed-Kiln-Bag-House-alongside-outlet-duct-for-ID-Fan.jpg 600w, https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-1.-Front-View-of-the-installed-Kiln-Bag-House-alongside-outlet-duct-for-ID-Fan-300x250.jpg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\"><\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-cb59919\" data-id=\"cb59919\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-76ba3f6 elementor-widget elementor-widget-text-editor\" data-id=\"76ba3f6\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Figure 1: Front View of the installed Kiln Bag House alongside outlet duct for ID Fan<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-f4436c3 elementor-reverse-mobile elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f4436c3\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-fa991c9\" data-id=\"fa991c9\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-5b93f6a elementor-widget elementor-widget-text-editor\" data-id=\"5b93f6a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><em>Figure 2: Inlet &amp; Outlet duct of the Kiln &#8211; Raw Mill Bag House<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-23c2030\" data-id=\"23c2030\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-11c812d elementor-widget elementor-widget-image\" data-id=\"11c812d\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"600\" height=\"500\" src=\"https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-2.-Inlet-Outlet-duct-of-the-Kiln-Raw-Mill-Bag-House.jpg\" class=\"attachment-large size-large wp-image-4809\" alt=\"\" srcset=\"https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-2.-Inlet-Outlet-duct-of-the-Kiln-Raw-Mill-Bag-House.jpg 600w, https:\/\/riverdelta.in\/cl\/wp-content\/uploads\/2022\/02\/Figure-2.-Inlet-Outlet-duct-of-the-Kiln-Raw-Mill-Bag-House-300x250.jpg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption 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elementor-section-height-default elementor-section-height-default\" data-id=\"d65a6ae\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-a56e900\" data-id=\"a56e900\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-0eaf28f elementor-widget elementor-widget-shortcode\" data-id=\"0eaf28f\" data-element_type=\"widget\" data-widget_type=\"shortcode.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-shortcode\">\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"829\" class=\"elementor elementor-829\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-14302f2e elementor-section-boxed 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class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fab fa-linkedin-in\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">linkedin<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-3573200a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"3573200a\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-inner-column elementor-element elementor-element-322c7760\" data-id=\"322c7760\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<div class=\"elementor-element elementor-element-370c450e elementor-widget elementor-widget-text-editor\" data-id=\"370c450e\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Copyright \u00a9 2022 Clair Engineers Pvt Ltd.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Making a mark with government project Introduction: Clair successfully installedPulse Jet Bag Filter based on Optiwave Long bag Technology in 2021. The scenario included replacing the existing Kiln ESPwith a new bag house for government client located in Telangana. The New Kiln Bag house of 7.2 Lakh m3\/hour gas volumes was commissioned by us on [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_canvas","meta":{"footnotes":""},"class_list":["post-4805","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages\/4805","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/comments?post=4805"}],"version-history":[{"count":26,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages\/4805\/revisions"}],"predecessor-version":[{"id":7045,"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/pages\/4805\/revisions\/7045"}],"wp:attachment":[{"href":"https:\/\/riverdelta.in\/cl\/wp-json\/wp\/v2\/media?parent=4805"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}